Installation
INSTALLATION
CAUTION / NOTICE / HINT
NOTICE:
This
procedure includes the installation of small-head bolts. Refer to
Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
PROCEDURE
1. INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)
(a) Install a new gasket to the engine water pump assembly (water inlet housing).
HINT:
Be sure to clean the contact surfaces.
(b) Install the engine water pump assembly (water inlet housing) to the cylinder block assembly with the 4 bolts.
Torque:
43 N·m {438 kgf·cm, 32 ft·lbf}
(c) Connect the engine water pump assembly (water inlet housing) connector.
| (d) Align the protrusion of the engine water pump assembly (water inlet housing) with the cutout in the sensor wire clamp. |
|
(e) Using an 8 mm socket wrench, connect the sensor wire to the engine water pump assembly (water inlet housing) with the bolt.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
(f) Connect the sensor wire connector.
2. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
Click here
3. INSTALL INTAKE MANIFOLD
Click here
Removal
REMOVAL
CAUTION / NOTICE / HINT
The
necessary procedures (adjustment, calibration, initialization or
registration) that must be performed after parts are removed and
installed, or replaced during engine water pump assembly (water inlet
housing) removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
- Replacement of throttle body assembly
- Cleaning the deposits from the throttle body assembly
- Replacement of EGR valve assembly
- Gas leak from exhaust system is repaired
| Inspection After Repair |
- Poor idle, etc.
- Engine start function, etc.
|
 |
NOTICE:
This
procedure includes the removal of small-head bolts. Refer to Small-Head
Bolts of Basic Repair Hint to identify the small-head bolts.
Click here
PROCEDURE
1. REMOVE INTAKE MANIFOLD
Click here
2. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
Click here
3. REMOVE ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)
| (a) Disconnect the sensor wire connector. | |
| (b)
Using an 8 mm socket wrench, remove the bolt and disconnect the sensor
wire from the engine water pump assembly (water inlet housing). | |
| (c) Disconnect the engine water pump assembly (water inlet housing) connector. |
|
| (d) Remove the 4 bolts and engine water pump assembly (water inlet housing) from the cylinder block assembly. |
|
| (e) Remove the gasket from the engine water pump assembly (water inlet housing). |
|
