Toyota Avalon (XX50): Camshaft Oil Control Solenoid

Toyota Avalon (XX50) 2019-2022 Service & Repair Manual / Engine / 2gr-fks Engine Control / Camshaft Oil Control Solenoid

Components

COMPONENTS

ILLUSTRATION

*1

FRONT FENDER APRON SEAL RH

*2

V-BANK COVER SUB-ASSEMBLY

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

ILLUSTRATION

*1

CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1)

*2

CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)

*3

CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

*4

CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

*5

O-RING

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

Non-reusable part

Adhesive 1324

Precoated part

Inspection

INSPECTION

PROCEDURE

1. INSPECT CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY

HINT:

Use the same procedure for the intake side and exhaust side.

(a) Check the resistance.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

1 - 2

0 °C (32 °F)

5.3 to 6.3 Ω

20 °C (68 °F)

5.8 to 6.8 Ω

40 °C (104 °F)

6.2 to 7.4 Ω

If the result is not as specified, replace the camshaft timing oil control solenoid assembly.

*a

Component without harness connected

(Camshaft Timing Oil Control Solenoid Assembly)

(b) Stroke Amount Inspection

(1) Using vernier calipers, measure length (A) and (B) with the shaft of the camshaft timing oil control solenoid assembly set in the respective positions shown in the illustration.

NOTICE:

Do not apply battery voltage to the terminals of the camshaft timing oil control solenoid assembly.

HINT:

If the shaft does not extend under its own weight, extend the shaft with your fingers.

*a

Shaft Side Facing Down

*b

Shaft Side Facing Up

*c

Shaft

(2) Calculate the stroke amount based on the difference of length (A) and (B).

Standard:

6.5 mm (0.256 in.) or more

HINT:

Stroke amount = length (A) - length (B)

If the value is not as specified, replace the camshaft timing oil control solenoid assembly.

Installation

INSTALLATION

PROCEDURE

1. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

(a) Apply engine oil to a new O-ring and install it to the camshaft timing oil control solenoid assembly as shown in the illustration.

NOTICE:

Do not damage the O-ring.

*1

O-ring

(b) Apply adhesive to 2 or 3 threads of 2 new bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

*a

Adhesive

(c) Install the camshaft timing oil control solenoid assembly to the timing chain cover assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • If the camshaft timing oil control solenoid assembly has been struck or dropped, replace it.
  • Make sure that the O-ring is not cracked or moved out of place when installing the camshaft timing oil control solenoid assembly.

(d) Connect the camshaft timing oil control solenoid assembly connector.

2. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

Click here

3. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)

(a) Apply engine oil to a new O-ring and install it to the camshaft timing oil control solenoid assembly as shown in the illustration.

NOTICE:

Do not damage the O-ring.

*1

O-ring

(b) Apply adhesive to 2 or 3 threads of 2 new bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

*a

Adhesive

(c) Install the camshaft timing oil control solenoid assembly to the timing chain cover assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • If the camshaft timing oil control solenoid assembly has been struck or dropped, replace it.
  • Make sure that the O-ring is not cracked or moved out of place when installing the camshaft timing oil control solenoid assembly.

(d) Connect the camshaft timing oil control solenoid assembly connector.

4. INSTALL FRONT FENDER APRON SEAL RH

Click here

5. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1)

(a) Apply engine oil to a new O-ring and install it to the camshaft timing oil control solenoid assembly as shown in the illustration.

NOTICE:

Do not damage the O-ring.

*1

O-ring

(b) Apply adhesive to 2 or 3 threads of 2 new bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

*a

Adhesive

(c) Install the camshaft timing oil control solenoid assembly to the timing chain cover assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • If the camshaft timing oil control solenoid assembly has been struck or dropped, replace it.
  • Make sure that the O-ring is not cracked or moved out of place when installing the camshaft timing oil control solenoid assembly.

(d) Engage the clamp to connect the engine wire.

(e) Connect the camshaft timing oil control solenoid assembly connector.

6. INSTALL CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

(a) Apply engine oil to a new O-ring and install it to the camshaft timing oil control solenoid assembly as shown in the illustration.

NOTICE:

Do not damage the O-ring.

*1

O-ring

(b) Apply adhesive to 2 or 3 threads of 2 new bolts.

Adhesive:

Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

*a

Adhesive

(c) Install the camshaft timing oil control solenoid assembly to the timing chain cover assembly with the 2 bolts.

Torque:

10 N·m {102 kgf·cm, 7 ft·lbf}

NOTICE:

  • If the camshaft timing oil control solenoid assembly has been struck or dropped, replace it.
  • Make sure that the O-ring is not cracked or moved out of place when installing the camshaft timing oil control solenoid assembly.

(d) Connect the camshaft timing oil control solenoid assembly connector.

7. INSPECT FOR ENGINE OIL LEAK

Click here

8. INSTALL V-BANK COVER SUB-ASSEMBLY

Click here

On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. INSPECT CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY

(a) Connect the Techstream to the DLC3.

(b) Start the engine.

(c) Turn the Techstream on.

(d) Inspect the camshaft timing oil control solenoid assembly (for intake side).

(1) Enter the following menus: Powertrain / Engine / Active Test / Control the Intake VVT OCV Duty Ratio Bank 1 or Control the Intake VVT OCV Duty Ratio Bank 2 / Data List / Intake VVT Change Angle Bank 1 or Intake VVT Change Angle Bank 2.

Powertrain > Engine > Active Test

Active Test Display

Control the Intake VVT OCV Duty Ratio Bank 1

Data List Display

Intake VVT Change Angle Bank 1

Powertrain > Engine > Active Test

Active Test Display

Control the Intake VVT OCV Duty Ratio Bank 2

Data List Display

Intake VVT Change Angle Bank 2

(2) Read the Data List while performing the Active Test with the engine idling.

OK:

Techstream Operation

Data List (Intake VVT Change Angle Bank 1 or Intake VVT Change Angle Bank 2)

-100% to 100%

Varies by 70 DegFR or more

If the result is not as specified, check the camshaft timing oil control solenoid assembly, wire harness and ECM.

(e) Inspect the camshaft timing oil control solenoid assembly (for exhaust side).

(1) Enter the following menus: Powertrain / Engine / Active Test / Control the Exhaust VVT OCV Duty Ratio Bank 1 or Control the Exhaust VVT OCV Duty Ratio Bank 2.

Powertrain > Engine > Active Test

Tester Display

Control the Exhaust VVT OCV Duty Ratio Bank 1

Powertrain > Engine > Active Test

Tester Display

Control the Exhaust VVT OCV Duty Ratio Bank 2

(2) Check the engine speed while operating the camshaft timing oil control solenoid assembly (for exhaust camshaft) using the Techstream.

OK:

Techstream Operation

Engine Condition

0%

Normal engine speed

100%

Engine idles roughly or stalls

HINT:

Refer to "Data List / Active Test" [Exhaust VVT OCV Control Duty Ratio Bank 1, Exhaust VVT Change Angle Bank 1, Exhaust VVT OCV Control Duty Ratio Bank 2 and Exhaust VVT Change Angle Bank 2].

Click here

If the result is not as specified, check the camshaft timing oil control solenoid assembly, wire harness and ECM.

Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during camshaft timing oil control solenoid assembly removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Battery terminal is disconnected/reconnected

Perform steering sensor zero point calibration

Lane departure alert system (w/ Steering Control)

Pre-collision system

Intelligent Clearance Sonar System*1

Lighting System (for Gasoline Model with Cornering Light)

Memorize steering angle neutral point

Parking Assist Monitor System

Panoramic View Monitor System

Replacement of ECM

Vehicle Identification Number (VIN) registration

MIL comes on

ECU communication ID registration (Immobiliser system)

Engine start function

Gas leak from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

Replacement of ECM

(If transaxle compensation code read from ECM)

  • Perform reset memory*2
  • Transfer transaxle compensation code
  • Perform road test to allow ECM to learn
  • Large shift shock
  • Deterioration of fuel efficiency

for Initialization

for Registration

Replacement of ECM

(If transaxle compensation code not read from ECM)

  • Perform reset memory*2
  • Reset transaxle compensation code
  • Perform road test to allow ECM to learn

Replacement of ECM

Code registration (Smart Key System (for Start Function))

  • Wireless Door Lock Control System
  • Smart Key System (for Entry Function)
  • Smart Key System (for Start Function)
  • Steering lock function

Suspension, tires, etc.

  • Measure ultrasonic sensor detection angle
  • Ultrasonic sensor detection angle registration
  • Intelligent Clearance Sonar System
  • Intuitive Parking Assist System

Rear television camera assembly optical axis adjustment (Back camera position setting)

Parking Assist Monitor System

for Initialization

for Calibration

  • Parking assist ECU initialization
  • Adjust steering angle
  • Television camera assembly optical axis adjustment (Back camera position setting)

Panoramic View Monitor System

for Initialization

for Calibration

Perform headlight ECU sub-assembly LH initialization

Lighting system (for Gasoline Model with Cornering Light)

Front wheel alignment adjustment

Perform system variant learning and acceleration sensor zero point calibration.

  • VSC is disabled or malfunctions
  • DTCs are output
  • Slip indicator light illuminates
  • ABS warning light illuminates

  • *1: When performing learning using the Techstream.

    Click here

  • *2: Not necessary when ECM replaced with new one.

PROCEDURE

1. REMOVE V-BANK COVER SUB-ASSEMBLY

Click here

2. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 2)

(a) Disconnect the camshaft timing oil control solenoid assembly connector.

(b) Remove the 2 bolts and camshaft timing oil control solenoid assembly from the timing chain cover assembly.

NOTICE:

If the camshaft timing oil control solenoid assembly has been struck or dropped, replace it.

(c) Remove the O-ring from the camshaft timing oil control solenoid assembly.

NOTICE:

  • If the O-ring comes off in the timing chain cover assembly, make sure to remove it.
  • Do not drop the O-ring into the timing chain cover assembly.

3. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 1)

(a) Disconnect the camshaft timing oil control solenoid assembly connector.

(b) Disengage the clamp to disconnect the engine wire.

(c) Remove the 2 bolts and camshaft timing oil control solenoid assembly from the timing chain cover assembly.

NOTICE:

If the camshaft timing oil control solenoid assembly has been struck or dropped, replace it.

(d) Remove the O-ring from the camshaft timing oil control solenoid assembly.

NOTICE:

  • If the O-ring comes off in the timing chain cover assembly, make sure to remove it.
  • Do not drop the O-ring into the timing chain cover assembly.

4. REMOVE FRONT FENDER APRON SEAL RH

Click here

5. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side of Bank 1)

(a) Disconnect the camshaft timing oil control solenoid assembly connector.

(b) Remove the 2 bolts and camshaft timing oil control solenoid assembly from the timing chain cover assembly.

NOTICE:

If the camshaft timing oil control solenoid assembly has been struck or dropped, replace it.

(c) Remove the O-ring from the camshaft timing oil control solenoid assembly.

NOTICE:

  • If the O-ring comes off in the timing chain cover assembly, make sure to remove it.
  • Do not drop the O-ring into the timing chain cover assembly.

6. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

Click here

7. REMOVE CAMSHAFT TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side of Bank 2)

(a) Disconnect the camshaft timing oil control solenoid assembly connector.

(b) Remove the 2 bolts and camshaft timing oil control solenoid assembly from the timing chain cover assembly.

NOTICE:

If the camshaft timing oil control solenoid assembly has been struck or dropped, replace it.

(c) Remove the O-ring from the camshaft timing oil control solenoid assembly.

NOTICE:

  • If the O-ring comes off in the timing chain cover assembly, make sure to remove it.
  • Do not drop the O-ring into the timing chain cover assembly.

Air Fuel Ratio Sensor

Camshaft Oil Control Valve(for Exhaust Side Of Bank 1)

See More:

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Toyota Avalon (XX50) 2019-2022 Service & Repair Manual

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