CHECK FOR INTERMITTENT PROBLEMS CHECK FOR INTERMITTENT PROBLEMS (a) Perform a simulation test. (1)
For the simulation test, reproduce the driving conditions that were
present when the problem occurred. These conditions should be based on
the customer's comments and freeze frame data that is recorded with
DTCs, such as the opening angle of the accelerator pedal, SOC (state of
charge), engine coolant temperature, engine speed, and generator
(MG1)/motor (MG2) rpm and torque. Click here
(b) Check the connector(s) and terminal(s). Click here (c) Wiggle the wire harness and connector(s). Click here (d) Heat or cool suspected parts. Click here DATA LIST / ACTIVE TEST DATA LIST NOTICE: (a) Connect the Techstream to the DLC3. (b) Turn the power switch on (IG). (c) Turn the Techstream on. (d) Enter the following menus: Powertrain / Motor Generator / Data List. (e) Check the results by referring to the following table. HINT: Tester Display Measurement Item Range Normal Condition Diagnostic Note MIL MIL status ON or OFF OFF - Number of Emission DTC Emissions-related DTCs - - - Complete Parts Monitor Comprehensive component monitor Not Avl or Avail - - Fuel System Monitor Fuel system monitor Not Avl or Avail - - Misfire Monitor Misfire monitor Not Avl or Avail - - EGR/VVT Monitor EGR/VVT monitor Not Avl or Avail - - A/F (O2) Sensor Heater Monitor O2S (A/FS) heater monitor Not Avl or Avail - - A/F (O2) Sensor Monitor O2S (A/FS) monitor Not Avl or Avail - - Secondary Air Injection System Monitor Secondary air injection system monitor Not Avl or Avail - - EVAP Monitor EVAP monitor Not Avl or Avail - - Heated Catalyst Monitor Heated catalyst monitor Not Avl or Avail - - Catalyst Monitor Catalyst monitor Not Avl or Avail - - EGR/VVT Monitor Result EGR/VVT monitor result Compl or Incmpl - - A/F (O2) Sensor Heater Monitor Result A/F (O2) sensor heater monitor result Compl or Incmpl - - A/F (O2) Sensor Monitor Result A/F (O2) sensor monitor result Compl or Incmpl - - Secondary Air Injection System Monitor Result Secondary air injection system monitor result Compl or Incmpl - - EVAP Monitor Result EVAP monitor result Compl or Incmpl - - Heated Catalyst Monitor Result Heated catalyst monitor result Compl or Incmpl - - Catalyst Monitor Result Catalyst monitor result Compl or Incmpl - - Calculate Load Calculate load (value increases in proportion to increase in load) Min.: 0.0%, Max.: 100.0% - - Coolant Temperature Engine coolant temperature Min.: -40°C (-40°F), Max.: 215°C (419°F) Cold start→Fully warmed up: Gradually rises After warming up: 75 to 100°C (167 to 212°F) - Engine Speed Engine speed Min.: 0 rpm, Max.: 16383 rpm 950 to 1050 rpm: Idling - Vehicle Speed Vehicle speed Min.: 0 km/h (0 mph), Max.: 255 km/h (158 mph) Vehicle stopped: 0 km/h (0 mph) While driving at a constant speed: No significant fluctuation - Intake Air Temperature Intake air temperature Min.: -40°C (-40°F), Max.: 140°C (284°F) Constant: Same as ambient air temperature - Throttle Position Sensor No.1 Voltage % Throttle position sensor Min.: 0.0%, Max.: 100.0% - - OBD Requirements OBD requirement - - - Engine Run Time Elapsed time after starting engine Min.: 0 sec, Max.: 65535 sec - Elapsed time from initial engine start until the power switch is turned off. MIL ON Run Distance Drive distance from MIL on Min.: 0 km (0 mile), Max.: 65535 km (40723 mile) - - Warmup Cycle Cleared DTC Warmup cycles after DTCs cleared Min.: 0, Max.: 255 - - Distance from DTC Cleared Distance driven after DTCs cleared Min.: 0 km (0 mile), Max.: 65535 km (40723 mile) - - Component Monitor Result (Current) Comprehensive component monitor (Current) Compl or Incmpl - - Fuel System Monitor Result (Current) Fuel system monitor result (Current) Compl or Incmpl - - Misfire Monitor Result (Current) Misfire monitor result (Current) Compl or Incmpl - - Component Monitor ENA (Current) Comprehensive component monitor Unable or Enable - - Fuel System Monitor ENA (Current) Fuel system monitor ENA (Current) Unable or Enable - - Misfire Monitor ENA (Current) Misfire monitor ENA (Current) Unable or Enable - - EGR/VVT Monitor ENA (Current) EGR/VVT monitor ENA (Current) Unable or Enable - - O2 Sensor Heater ENA (Current) O2 sensor heater ENA (Current) Unable or Enable - - A/F (O2) Sensor Monitor ENA (Current) A/F (O2) sensor monitor ENA (Current) Unable or Enable - - Secondary Air Injection System Monitor ENA (Current) Secondary air injection system monitor ENA (Current) Unable or Enable - - EVAP Monitor ENA (Current) EVAP monitor ENA (Current) Unable or Enable - - Heated Catalyst Monitor ENA (Current) Heated catalyst monitor ENA (Current) Unable or Enable - - Catalyst Monitor ENA (Current) Catalyst monitor ENA (Current) Unable or Enable - - EGR/VVT Monitor Result (Current) EGR/VVT monitor result (Current) Compl or Incmpl - - O2 Sensor Heater Monitor Result (Current) O2 sensor heater monitor result (Current) Compl or Incmpl - - A/F (O2) Sensor Monitor Result (Current) A/F (O2) sensor monitor result (Current) Compl or Incmpl - - Secondary Air Injection System Monitor Result (Current) Secondary air injection system monitor result (Current) Compl or Incmpl - - EVAP Monitor Result (Current) EVAP monitor result (Current) Compl or Incmpl - - Heated Catalyst Monitor Result (Current) Heated catalyst monitor result (Current) Compl or Incmpl - - Catalyst Monitor Result (Current) Catalyst monitor result (Current) Compl or Incmpl - - Battery Voltage Auxiliary battery voltage Min.: 0.00 V, Max.: 16.00 V 11 to 15 V: Power switch on (IG) When
power switch on (READY): approx. 12.5 to 15.0 V. When power switch on
(IG): same as auxiliary battery voltage (approx. 12 V). If
the voltage becomes 11 V or less when the power switch is on (READY),
the hybrid vehicle control ECU stores inverter with converter assembly
DTCs. If the voltage becomes 9.5 V or less, the power switch will not be able to be turned on (READY). Ambient Temperature Ambient air temperature Min.: -40°C (-40°F), Max.: 215°C (419°F) Power switch on (IG): Same as ambient air temperature - Running Time from MIL ON Running time from MIL on Min.: 0 min, Max.: 65535 min - - Time after DTC Cleared Time after DTCs cleared Min.: 0 min, Max.: 65535 min - - Shift SW Status (N,P Range) Shift lever position sensor ON or OFF Shift state P or N: ON Shift state other than P or N: OFF - Hybrid/EV Battery System Voltage HV battery voltage Min.: 0 V, Max.: 510 V Power switch on (READY): 150 to 300 V - Hybrid/EV Battery System Current HV battery current Min.: -3276.8 A, Max.: 3276.7 A Power switch on (IG): -4 to 4 A - Boosting Converter Temperature(Upper) Boost converter temperature (Upper) Min.: 8°C (46.4°F), Max.: 150°C (302°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 8 to 35°C (46.4 to 95°F) While driving with an ambient temperature of 25°C (77°F): 25 to 120°C (77 to 248°F) - Boosting Converter Temperature 1(Lower) Boost converter temperature 1 (Lower) Min.: 8°C (46.4°F), Max.: 150°C (302°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 8 to 35°C (46.4 to 95°F) While driving with an ambient temperature of 25°C (77°F): 25 to 120°C (77 to 248°F) - Boosting Converter Temperature 2(Lower) Boost converter temperature 2 (Lower) Min.: 8°C (46.4°F), Max.: 150°C (302°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 8 to 35°C (46.4 to 95°F) While driving with an ambient temperature of 25°C (77°F): 25 to 120°C (77 to 248°F) - Boosting Converter Temperature Duty(Upper) Boost converter temperature duty (Upper) (CPU input data) Min.: 0.0 %, Max.: 100.0 % - - Motor Inverter Temperature Duty Motor inverter temperature duty (CPU input data) Min.: 0.0 %, Max.: 100.0 % - - Motor Inverter Temperature Motor inverter temperature Min.: 8°C (46.4°F), Max.: 150°C (302°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 8 to 35°C (46.4 to 95°F) While driving with an ambient temperature of 25°C (77°F): 25 to 120°C (77 to 248°F) - Motor U Current AD Value(Lower Resolution) Motor U phase current AD value (Lower resolution) Min.: 0.00 V, Max.: 4.99 V - - Motor V Current AD Value(Lower Resolution) Motor V phase current AD value (Lower resolution) Min.: 0.00 V, Max.: 4.99 V - - Motor W Current AD Value(Lower Resolution) Motor W phase current AD value (Lower resolution) Min.: 0.00 V, Max.: 4.99 V - - Motor V Current AD Value(Higher Resolution) Motor V phase current AD value (Higher resolution) Min.: 0.00 V, Max.: 4.99 V - - Motor W Current AD Value(Higher Resolution) Motor W phase current AD value (Higher resolution) Min.: 0.00 V, Max.: 4.99 V - - Motor U Current(Lower Resolution) Motor U phase current (Lower resolution) Min.: -1000 A, Max.: 1000 A - - Motor V Current(Lower Resolution) Motor V phase current (Lower resolution) Min.: -1000 A, Max.: 1000 A - - Motor W Current(Lower Resolution) Motor W phase current (Lower resolution) Min.: -1000 A, Max.: 1000 A - - Generator U Current(Lower Resolution) Generator U phase current (Lower resolution) Min.: -1000 A, Max.: 1000 A - - Generator V Current(Lower Resolution) Generator V phase current (Lower resolution) Min.: -1000 A, Max.: 1000 A - - Generator W Current(Lower Resolution) Generator W phase current (Lower resolution) Min.: -1000 A, Max.: 1000 A - - Motor ECU Power Supply (For 31V) Motor generator control ECU power supply (for 31V) Min.: 0.00 V, Max.: 4.98 V - - Motor ECU Power Supply (For AD0) Motor generator control ECU power supply (for AD0) Min.: 0.00 V, Max.: 4.98 V - - Motor ECU Power Supply (For 2.5V) Motor generator control ECU power supply (for 2.5V) Min.: 0.00 V, Max.: 4.98 V - - Motor ECU Power Supply (For 2.5V Sub) Motor generator control ECU power supply (for 2.5V sub) Min.: 0.00 V, Max.: 4.98 V - - DC/DC Converter Operation State DC/DC converter status voltage Min.: 0.00 V, Max.: 4.98 V - - DC/DC Converter Output Signal DC/DC converter output signal Min.: 0.00 V, Max.: 4.98 V - - DC/DC Converter Output Signal Duty DC/DC converter output signal duty Min.: 0.0 %, Max.: 100.0 % - - Motor Revolution Motor (MG2) speed (detected by resolver sensor) Min.: -20000 rpm, Max.: 20000 rpm While driving: Varies depending on vehicle speed Motor (MG2) speed changes in proportion to vehicle speed. Motor (MG2) speed is not influenced by accelerator pedal opening angle, engine speed or generator (MG1) speed. Motor Torque Motor (MG2) torque value Min.: -500 Nm, Max.: 500 Nm While driving: Varies depending on vehicle operating conditions - Motor Control Mode Motor control mode Min.: 0, Max.: 65535 - - Motor Carrier Frequency Motor carrier frequency 0.75 kHz, 1.25 kHz, 2.5 kHz, 3.75 kHz, 5 kHz, 10 kHz - - Motor Inverter Shut Down Signal Motor inverter shutdown signal Min.: 0, Max.: 255 - - Generator Revolution Generator (MG1) speed (detected by resolver sensor) Min.: -20000 rpm, Max.: 20000 rpm During charge or discharge: Varies depending on vehicle operating conditions Generator (MG1) speed is set to obtain requested target engine speed Generator Torque Generator (MG1) torque value Min.: -500 Nm, Max.: 500 Nm During charge or discharge: Varies depending on vehicle operating conditions - Generator Control Mode Generator control mode Min.: 0, Max.: 65535 - - Generator Carrier Frequency Generator carrier frequency 0.75 kHz, 1.25 kHz, 2.5 kHz, 3.75 kHz, 5 kHz, 10 kHz - - Generator Inverter Shut Down Signal Generator (MG1) inverter shutdown signal Min.: 0, Max.: 255 - - Inverter Coolant Temperature AD Value Coolant (for inverter) temperature AD value Min.: 0.00 V, Max.: 4.99 V - - Inverter Coolant Temperature Coolant (for inverter) temperature Min.: -40°C (-40°F), Max.: 110°C (230°F) Cold start→Fully warmed up: Gradually rises Normal: 64°C or less Inverter Input Current Inverter input current Min.: -1000 A, Max.: 1000 A - - Inverter Water Pump Duty Inverter water pump motor driver request duty Min.: 0 %, Max.: 100 % Power switch on (READY): 40 to 85 % Hybrid vehicle control ECU Inverter Water Pump Revolution Inverter water pump assembly speed Min.: 0 rpm, Max.: 15000 rpm Power switch on (READY): 1051 to 8617 rpm When the inverter water pump assembly is not operating: 200 rpm or less Collinear Graphic Engine Revolution Col-linear graphic engine revolution Min.: 0 rpm, Max.: 65535 rpm - - Motor Resolver After Offset Motor resolver after offset Min.: 0.000 deg, Max.: 358.593 deg - - Motor Resolver Offset Value Motor resolver offset value Min.: -250.000 deg, Max.: 249.992 deg - - Generator Resolver After Offset Generator resolver after offset Min.: 0.000 deg, Max.: 358.593 deg - - Generator Resolver Offset Value Generator resolver offset value Min.: -250.000 deg, Max.: 249.992 deg - - Motor Resolver Supply Voltage Motor resolver supply voltage Min.: 0.00 V, Max.: 4.99 V - - VL Voltage High voltage before it is boosted Min.: 0.0 V, Max.: 500.0 V Power switch on (READY): Practically the same as the HV battery voltage - VH Voltage High voltage after it is boosted Min.: 0.0 V, Max.: 1000.0 V Engine revving up with shift lever in P: After boosted voltage to below 650 V - Boosting Converter PWM Duty Boost converter PWM duty Min.: 0 %, Max.: 100 % - - Boosting Converter Control Mode Boost converter control mode Min.: 0, Max.: 255 - - Boosting Converter Carrier Frequency Boost converter signal carrier frequency 9.55 kHz, 9.13 kHz, 8.71 kHz, 8.29 kHz, 7.87 kHz, 7.45 kHz, 4.8 kHz - - Boosting Converter Shut Down Signal Boost converter shutdown signal Min.: 0, Max.: 255 - - Generate Request Torque Generator (MG1) torque request value Min.: -4096.000 Nm, Max.: 4095.875 Nm - - Shift Position Shift position P / R / N / D / B Matches currently selected shift state: P, R, N or D - Motor Temperature Motor (MG2) temperature Min.: -40°C (-40°F), Max.: 215°C (419°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 25°C (77°F) Changes according to vehicle condition and ambient temperature - Generator Temperature Generator (MG1) temperature Min.: -40°C (-40°F), Max.: 215°C (419°F) Vehicle left for 1 day at an ambient temperature of 25°C (77°F): 25°C (77°F) Changes according to vehicle condition and ambient temperature - Short Wave Highest Value Waveform voltage in abnormal insulation detection circuit in battery voltage sensor Min.: 0.00 V, Max.: 4.98 V - - Fail Safe Mode Fail safe mode Min.: -128, Max.: 127 - - Accelerator Position Accelerator position Min.: 0 %, Max.: 100.0 % Accelerator pedal depressed: Changes with accelerator pedal pressure - WIN Control Limit Power Power flowing to HV battery (Charging) (detected at battery voltage sensor) Min.: -327.68 kW, Max.: 327.67 kW -38.76 kW or more - WOUT Control Limit Power Power flowing from HV battery (Discharging) (detected at battery voltage sensor) Min.: -327.68 kW, Max.: 327.67 kW 25.50 kW or less - Engine Control Mode Engine control mode Stop, Stop process, Startup process or Running - - Emergency Shutdown Signal Inverter emergency shutdown ON or OFF Inverter emergency shutdown: ON Normal: OFF - Ready ON Status State of system (READY) ON or OFF Power switch on (READY): ON - SMR Status System main relay status ON or OFF Power switch on (READY): ON - Generator Resolver Offset Complete Status Generator resolver learning complete status ON or OFF Generator resolver learning has been completed: ON - Generator Inverter High Current(GFINV) Generator (MG1) inverter high current ON or OFF Normal: OFF - Generator Inverter Shut Down Status Generator (MG1) inverter shutdown status ON or OFF Generator inverter shutdown: ON Normal: OFF - Motor Resolver Offset Complete Status Motor resolver learning complete status ON or OFF Motor resolver learning has been completed: ON - PTC Heater Activate Permission Status/Prohibition Signal(IDH) PTC heater ON or OFF - - DC/DC Converter Terminate Signal DC/DC converter stop request signal ON or OFF Normal: OFF - Motor Inverter High Current(MFINV) Motor inverter high current ON or OFF Normal: OFF - Motor Inverter Shut Down Status Motor inverter shutdown ON or OFF Motor inverter shutdown: ON Normal: OFF - Inverter Input High Voltage(OVH) Inverter input high voltage ON or OFF Normal: OFF - Boosting Converter Input High Voltage(OVL) Boost converter input high voltage ON or OFF Normal: OFF - Boosting Converter Input High Current(CFINV) Boost converter input high current ON or OFF Normal: OFF - Boosting Converter Shut Down Status Boost converter shutdown ON or OFF Boost converter shutdown: ON Normal: OFF - Total Distance Traveled Drive total distance Min.: 0 km (0 mile), Max.: 16777215 km (10425361 mile) - - Total Distance Traveled - Unit Drive total distance unit km or mile - - DEFINITION OF TERMS Term Definition Monitor Description Description
of what the motor generator control ECU monitors and how to detects
malfunctions (monitoring purpose and its details). Related DTCs A
group of diagnostic trouble codes that are output by the motor
generator control ECU based on the same malfunction detection logic. Typical Enabling Conditions Preconditions that allow the motor generator control ECU to detect malfunctions. With
all preconditions satisfied, the motor generator control ECU stores
DTCs when the monitored value(s) exceeds malfunction threshold(s). Sequence of Operation Order of monitor priority, applied if multiple sensors and components are involved in a single malfunction detection process. Each
sensor and component are monitored in turn and subsequent items are not
monitored until the previous detection operation completes. Required Sensors/Components Sensors and components used by the motor generator control ECU to detect each malfunction. Frequency of Operation Number of times the motor generator control ECU checks for each malfunction during each driving cycle. "Once
per driving cycle" means that the motor generator control ECU only
checks for malfunctions once during a single driving cycle. "Continuous" means that the motor generator control ECU checks for malfunctions whenever enabling conditions are met. Duration Minimum
time for which the motor generator control ECU must detect continuous
deviation in monitored value(s) in order to store a DTC. Timing begins
when typical enabling conditions are met. Malfunction Thresholds Value beyond which the motor generator control ECU determines malfunctions exist and stores DTCs. MIL Operation Timing of MIL illumination after a malfunction is detected. "Immediate" means that the motor generator control ECU illuminates the MIL as soon as a malfunction is detected. "2
driving cycles" means that the motor generator control ECU illuminates
the MIL if the same malfunction is detected again during the next
driving cycle.Check For Intermittent Problems
Data List / Active Test
Powertrain > Motor Generator > Data List
Definition Of Terms
Toyota Avalon (XX50) 2019-2022 Service & Repair Manual > Window / Glass: Quarter Window Glass
Components COMPONENTS ILLUSTRATION *A for HV Model - - *1 LUGGAGE TRIM SERVICE HOLE COVER - - ILLUSTRATION *A for Gasoline Model *B for HV Model *1 QUARTER WINDOW ASSEMBLY *2 REAR CENTER SEAT OUTER BELT ASSEMBLY *3 REAR DOOR OPENING TRIM WEATHERSTRIP *4 REAR SEAT CUSHION ASSEMBLY *5 REAR SEAT CUSHIO ...