Installation
INSTALLATION
PROCEDURE
1. INSTALL FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
| (a)
Connect the flow shutting valve (water by-pass hose assembly) to the
water by-pass outlet sub-assembly and slide the clip to secure it.
NOTICE:
- Make sure to slide the flow shutting valve (water by-pass hose assembly)
until it contacts the hose stopper of the water by-pass outlet
sub-assembly.
- Make sure that the tabs of the clip are within the area shown in the illustration.
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 |
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*a | Paint Mark | |
*b | 45° (Tabs of Clip Installation Area) | | |
(b) Connect the flow shutting valve (water by-pass hose assembly) with the bolt.
Torque:
19 N·m {194 kgf·cm, 14 ft·lbf}
(c) Connect the No. 2 water by-pass pipe sub-assembly with the bolt.
Torque:
19 N·m {194 kgf·cm, 14 ft·lbf}
(d) Connect the inlet heater hose connector to the flow shutting valve (water by-pass hose assembly).
NOTICE:
Check that there is no damage or foreign matter on the connecting parts of the water lines.
| (1)
Align the protrusions of the inlet heater hose connector with the
cutouts in the flow shutting valve (water by-pass hose assembly) and
push them together until the inlet heater hose connector makes a "click"
sound. | |
(2) Push in the retainer.
|
*a | Retainer |
 |
Push |
 |
Push in |
(3)
Check that the flow shutting valve (water by-pass hose assembly) and
inlet heater hose connector are securely connected by pulling on them.
(e) Connect the outlet heater hose connector to the No. 2 water by-pass pipe sub-assembly.
NOTICE:
Check that there is no damage or foreign matter on the connecting parts of the water lines.
| (1)
Align the protrusion of the No. 2 water by-pass pipe sub-assembly with
the cutout in the outlet heater hose connector and push them together
until the outlet heater hose connector makes a "click" sound. | |
(2) Push in the retainer.
|
*a | Retainer |
|
|
Push |
|
|
Push in |
(3)
Check that the No. 2 water by-pass pipe sub-assembly and outlet heater
hose connector are securely connected by pulling on them.
(f) Connect the flow shutting valve (water by-pass hose assembly) connector.
2. INSTALL INVERTER WITH CONVERTER ASSEMBLY
Click here
3. ADD ENGINE COOLANT (for Engine)
Click here
4. INSPECT FOR COOLANT LEAK (for Engine)
Click here
Removal
REMOVAL
CAUTION / NOTICE / HINT
The
necessary procedures (adjustment, calibration, initialization, or
registration) that must be performed after parts are removed and
installed, or replaced during flow shutting valve (water by-pass hose
assembly) removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced |
Replaced Part or Performed Procedure |
Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed |
Link |
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*: When performing learning using the Techstream.
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| Auxiliary battery terminal is disconnected/reconnected |
Perform steering sensor zero point calibration |
Lane departure alert system (w/ Steering Control) |
 |
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Pre-collision system |
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Intelligent clearance sonar system* |
|
Lighting System (for HV Model with Cornering Light) |
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Memorize steering angle neutral point |
Parking assist monitor system |
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Panoramic view monitor system |
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Replacement of inverter with converter assembly |
Resolver learning |
- DTCs are stored
- Slight vibration at a vehicle speed of 5 km/h (3 mph) or less
- Shock or vibration during acceleration
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Replacement of ECM | Perform Vehicle Identification Number (VIN) registration |
MIL illuminates |
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NOTICE:
After
turning the power switch off, waiting time may be required before
disconnecting the cable from the negative (-) auxiliary battery
terminal. Therefore, make sure to read the disconnecting the cable from
the negative (-) auxiliary battery terminal notices before proceeding
with work.
Click here
PROCEDURE
1. REMOVE INVERTER WITH CONVERTER ASSEMBLY
Click here
2. DRAIN ENGINE COOLANT (for Engine)
Click here
3. REMOVE FLOW SHUTTING VALVE (WATER BY-PASS HOSE ASSEMBLY)
| (a) Disconnect the flow shutting valve (water by-pass hose assembly) connector. |
|
(b) Disconnect the outlet heater hose connector from the No. 2 water by-pass pipe sub-assembly.
NOTICE:
Remove
any foreign matter on the No. 2 water by-pass pipe sub-assembly and
outlet heater hose connector before performing this work.
(1) Pull out the retainer to disengage the lock claws and pull off the outlet heater hose connector.
|
*a | Retainer |
 |
Pull out |
 |
Pull off |
(2) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
(3)
Cover the disconnected No. 2 water by-pass pipe sub-assembly and outlet
heater hose connector with plastic bags to prevent damage and
contamination.
(c) Disconnect the inlet heater hose connector from the flow shutting valve (water by-pass hose assembly).
NOTICE:
Remove
any foreign matter on the flow shutting valve (water by-pass hose
assembly) and inlet heater hose connector before performing this work.
(1) Pull out the retainer to disengage the lock claws and pull off the inlet heater hose connector.
|
*a | Retainer |
|
|
Pull out |
|
|
Pull off |
(2) Check that there is no foreign matter on the sealing surfaces of the disconnected water lines. Clean them if necessary.
(3) Cover the disconnected inlet heater hose connector with plastic bag to prevent damage and contamination.
| (d) Remove the bolt to disconnect the No. 2 water by-pass pipe sub-assembly. |
|
| (e) Remove the bolt to disconnect the flow shutting valve (water by-pass hose assembly). |
|
| (f)
Slide the clip and disconnect the flow shutting valve (water by-pass
hose assembly) from the water by-pass outlet sub-assembly. HINT: Use
a container to catch any engine coolant which flows out of the flow
shutting valve (water by-pass hose assembly) and water by-pass outlet
sub-assembly. | |
